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Although this article started with a general overview of the iron and steel industry, we will refer only to one process for the rest of this feature, a gray iron foundry using an electric arc furnace. We will see how important brick and refractory chop are and why everyone should pay attention to their brick and refractory designs and installations.History and Background of the Electric Arc FurnaceThe electric arc furnace (EAF) has been around since the early 1900s and is primarily used to produce high quality alloy steels. EAFs have refractory-lined steel shells and vary ill size saw from only a few feet in diameter to twenty feet or more. The bottom, or hearth, of the furnace is dished to hold the metal charge. The vertical side walls include one or more doors and a tapping spout for removing the melted charge. The roof over the furnace is dome-shaped, and incorporates two or three openings near its center for the admission of electrodes into the furnace. The roof is usually detachable and is lifted off or turned aside for charging. The whole furnace structure is tilted forward and backward for slag skimming or tapping. The furnace capacity will depend upon the size of the furnace and can be less then one ton per charge to up to eighty-five tons per charge.

Engineered to operate on diesel fuel and light fuels such as JP-8 and kerosene, the DE Series units are designed for Euro 2 and EPA Tier I and Tier 2 emissions regulations. Plans also call for continued DE pump development to assist engine manufacturers in achieving Tier 3 emission regulations in 2006.The pumps are offered in three design configurations with progressively added features, according to review Joseph Paganini, product manager, Electronic Pump Products, for the Windsor, Conn.-based fuel systems manufacturer. The configurations are defined as the DE 10, DE 20 and DE 30.

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